The Battery Pack Rotation Test Machine is designed to simulate real-world conditions in which a battery pack or system is installed in an electric vehicle. During vehicle operation, scenarios such as steep uphill, downhill, side tilt, or rollover may occur. This Battery Pack Rotation Test Machine reproduces these extreme conditions in the laboratory to observe possible reactions of the battery pack or system.
The Battery Pack Rotation Test Machine helps identify and resolve potential issues, optimize product design, and improve product quality. It is a specialized safety testing instrument for power battery packs and systems, and is an ideal choice for lithium battery manufacturers, electric vehicle manufacturers, and research/testing institutions.
Test Requirements & Procedures
Test Procedures:
- Rotate the battery pack or system around the X-axis at a speed of 90° per 15 seconds for 360°. Then rotate in 90° increments, pausing for 1 hour at each increment. Stop after completing 360°. Observe for 2 hours.
- Rotate the battery pack or system around the Y-axis at a speed of 90° per 15 seconds for 360°. Then rotate in 90° increments, pausing for 1 hour at each increment. Stop after completing 360°. Observe for 2 hours.
Test Criteria:
During the rotation test, the battery pack or system must show no leakage, casing rupture, fire, or explosion.
The electrical connections must remain secure, and the structural integrity must remain intact.
After the test, the insulation resistance must meet the following requirements:
- AC resistance ≥ 500 Ω/V
- DC resistance ≥ 100 Ω/V
Installation Requirements
- Floor load capacity ≥ 1500 kg/m².
- Laboratory space ≥ W6500 × D5000 × H4500 mm.
- Lighting illumination ≥ 200 lumens.
- For cantilever crane installation, excavate a pit of W1500 × D1500 × H1500 mm, with embedded anchor cage and concrete reinforcement.
Technical Specifications
| Product Name | Battery Pack Rotation Test Machine |
| Control Method | Computer remote control + video monitoring; or PLC touchscreen control (customizable) |
| Rotation Plate Size | W3000 * D2000 * H65 mm (customizable) |
| Rotation Plate Height | ≤1600 mm; pit installation optional to lower operating height (customizable) |
| Material | Q235 steel plate + reinforced profiles |
| Fixture Mounting Holes | 100 mm * 100 mm spacing, M12 threaded holes |
| Test Space | W3000 * D2000 * H600 mm (customizable) |
| Load Capacity | 1000 kg (customizable) |
| Rotation Angle | 0°–360° (adjustable) |
| Rotation Speed | 1°/s to 12°/s (adjustable) |
| Rotation Axis | X-axis, Y-axis, Z-axis; automatic three-axis switching |
| Operating Mode | Program mode / constant-value mode |
| Speed Resolution | 0.1°/s |
| Angle Resolution | 0.1° |
| Rotary Platform | Supports automatic switching of X/Y/Z rotation |
| Drive Control | Full-servo motor control |
| Precision & Stability Design | 1. Full servo control system 2. The rotation plate adopts a crossbeam slewing bearing + a rotary drive bearing 3. No noticeable gap when manually pushing the rotation plate |
| Safety Protection | Overload protection, leakage protection, emergency stop, angle limit, tri-color alarm light |
| Remote Video Monitoring (Optional) | ≥5MP camera, 1080P resolution |
| Hoisting Options (Optional) | 1. Cantilever crane 2. Gantry crane (must not interfere with the rotation plate) |
| Voltage | AC220V/50Hz, or AC110V/60Hz |
| Overall Dimensions | W4900 * D2500 * H2400 mm (subject to actual build) |
| Product Weight | Approx. 4500 kg |
