The Battery Drop Impact Test System is designed to evaluate the mechanical resistance and safety performance of small portable lithium-ion batteries and consumer electronic products subjected to free-fall impacts. It is widely used for drop testing of batteries and finished products such as mobile phones, walkie-talkies, MP3 players, and other compact electronic devices to ensure compliance with safety standards.
Key Features & System Structure
Control System
PLC-based control with touchscreen human–machine interface (HMI) for intuitive operation and precise test execution.
Drop Mechanism
Motor-driven screw height adjustment with a displacement sensor for precise drop position control. A pneumatic cylinder clamp securely holds and releases the test specimen for free drop.
Auxiliary Safety Functions
- Explosion-proof observation window for visual monitoring
- Internal lighting for a clear view of the test chamber
- Smoke exhaust system
- Pressure relief and explosion protection
- Door safety interlocks and emergency stop protection
- Equipment mobility with swivel casters and leveling feet for stable positioning
Specifications
| Product Name | Battery Drop Impact Test System |
| Control Method | PLC with touchscreen HMI |
| Drop Height Range | 400 – 1500 mm (adjustable) |
| Height Accuracy | ±5 mm |
| Display Resolution | 0.1 mm |
| Maximum Test Specimen Weight | ≤ 5 kg |
| Maximum Specimen Size | W300 × D300 × H200 mm |
| Drop Type | Pneumatic cylinder release, free fall |
| Height Control | Motor screw height adjustment with displacement sensor |
| Safety Protection Features | Over-voltage protection, overload protection, leakage protection, limit stops, door interlock, emergency stop, three-color alarm indicator |
| Lighting | Explosion-proof LED lighting inside the viewing window |
| Exhaust Fan | High-temperature resistant blower mounted on top, exhaust pipe extending from rear, φ102 mm diameter, airflow 720 m³/h |
| Drop Floor Media | Steel plate, marble plate, or hardwood board included |
| Chamber Base | Four swivel casters with leveling feet for mobility and stability |
| Explosion-Proof Safety Chains | Two safety chains on the door to prevent accidental ejection |
| Pressure Relief Port | ≥ 300 × 300 mm |
| Product Dimensions | W850 × D850 × H2000 mm |
| Power Input | AC220V/50Hz, or AC110V/60Hz |
| Rated Power | 1.0 kW |
| Compressed Air Requirement | ≥ 0.5 MPa |
| Net Weight | 350 kg |
