This Horizontal Battery Pack Crush & Nail Penetration Test Machine is primarily used to conduct nail-penetration and crush tests on battery modules, battery packs, or systems to evaluate their safety performance under penetration and compressive load conditions.
Equipment Composition
The battery pack crush and nail penetration test machine consists of the hydraulic power system, test bench, crushing head assembly, steel needle clamping unit, control system, and safety protection system.
Specifications
| Machine Name | Horizontal Battery Pack Crush & Nail Penetration Test Machine |
| Control Method | Remote computer control + video monitoring |
| Structure | Horizontal layout; servo motor + precision ball screw + linear guide |
| Explosion/Fire Protection | Test zone isolated from drive control system for effective fire & explosion protection |
| Test Space | W3000 * D2000 * H1000 mm (customizable) |
| Pressure Capacity | 20T / 30T / 50T (customizable) |
| Compatibility | Supports both cell-level and pack-level crush & nail penetration tests |
| Pressure Control Accuracy | ≤ ±0.3% FS |
| Pressure Measurement Accuracy | ≤ ±0.1% FS |
| Sampling Rate | Real-time 1000 Hz (exportable at 100 Hz) |
| Crushing Speed | 0.01–15 mm/s adjustable |
| Nail Penetration Speed | 0.01–25 mm/s adjustable (customizable) |
| Test Variables | Force, displacement, speed, time, voltage, temperature |
| Multi-step Control | Multi-step crush & penetration with different force and displacement settings |
| Crush Clamps | Various clamps available per testing standards |
| Data Acquisition | Multi-channel real-time monitoring of force, displacement, deformation, voltage, temperature, time |
| Curve Display | Multiple channels displayed synchronously on a single interface |
| Stop Conditions | Force, displacement, deformation, voltage, temperature, time (single or combined) |
| Video Monitoring | 5MP HD camera, 1080P resolution |
| Safety Protection | Over-pressure, overload, leakage protection, limit switches, emergency stop, tri-color alarm light |
| Fire Extinguishing (Optional) | 1. Automatic/remote spray system 2. Immersion system: automatic crane lowers battery into water tank |
| Power Supply | AC220V/50Hz, or AC110V/60Hz |
| Machine Dimensions | W6000 * D2500 * H1700 mm (subject to design) |
Installation Requirements
- Floor load capacity ≥ 1500 kg/m², drainage trench around equipment (300×300 mm).
- Laboratory space ≥ W7500 × D6000 × H4000 mm.
- Indoor lighting ≥ 200 lumens.
- Equipped with a fire-fighting water supply or tap water for battery fire suppression.
- Install a smoke extraction hood above the test area, height ≥4.5 m, not interfering with overhead cranes; air exhaust rate ≥90× lab volume per hour.
- Explosion relief vents and fresh-air inlets required.
- For jib crane option: foundation pit 1500 × 1500 × 1500 mm, with embedded anchor frame and concrete reinforcement.
